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Occupational dermatitis to epoxydic and phenolic resins


European Journal of Dermatology. Volume 19, Numéro 3, 205-13, May-June 2009, Review article

DOI : 10.1684/ejd.2009.0666

Summary  

Auteur(s) : Christian Geraut, Dominique Tripodi, Béatrice Brunet-Courtois, Fabrice Leray, Laurent Geraut , Service des maladies professionnelles CHU Nantes, Hôtel Dieu, 44093 Nantes cedex 1, France, Laboratoire interrégional de chimie de l’ouest, Département Prévention Risques Professionnels, CRAM Nantes.

ARTICLE

Auteur(s) : Christian Geraut1, Dominique Tripodi1, Béatrice Brunet-Courtois1, Fabrice Leray2, Laurent Geraut1

1Service des maladies professionnelles CHU Nantes, Hôtel Dieu, 44093 Nantes cedex 1, France
2Laboratoire interrégional de chimie de l’ouest, Département Prévention Risques Professionnels, CRAM Nantes

accepté le 21 Janvier 2009

Occupational contact dermatoses are the most frequent forms of contact dermatitis and their occurrence raises concerns of diagnosis, prevention and prognosis [1, 2]. Plastics in the form of epoxydic and phenolic resins are handled in very many trades and sometimes involve epidemic dermatitis in certain companies. Dermato-allergists are sometimes at a loss faced with the multiplicity of suspected products and the complexity of the chemical formulas of the products handled. The allergic dermatoses to epoxydic and phenolic resins are often the most serious of the dermatoses to plastics and they remain common, although their compensation by law in the tables for occupational diseases has been envisaged for a long time in France.

Occupational and other exposure

Epoxydic and phenoplast resins have excellent mechanical and chemical qualities and are very commonly used; more than 500,000 tons of epoxy resins are used per annum in the world (including 45% in coatings) [3].

These resins have exceptional properties of hardness and impact resistance to heat, water and many chemicals. They also have important properties of adhesiveness on many materials (metals, plastic, rubber, wood, glass, ceramics, concrete) and of electric insulation [4]. Their implementation requires the use of two components: the hardener is added to the resin just before the application, reticulation is carried out at ambient or hot temperatures and the reaction is exothermic. Some of them have more particular characteristics: fireproofing properties of the brominated epoxy resins, good electrical insulation of the epoxy-hydantoin resins, better chemical resistance and performance with the high temperatures of the epoxy-novolaque resins.

Epoxy resins are mainly used for:

  • adhesives and coatings for the car, electronics and aeronautics industries, articles of sport (skis, bicycles…), but also do-it-yourself [5];
  • run resins for the manufacture of models and moulds (foundry, manufacture of various objects, prostheses, mountings for glasses, manufacture of resin utensils and capsules;
  • composite materials, very much used in aeronautical engineering [4, 7, 8] (in a pre-impregnated form with glass fibers, plastic fabrics in plates, carbon fiber), being used for manufacture of articles of sport and leisure (tennis rackets, skis, fishing rods) [6]. Certain epoxydic resins are used for competitive boats or prototypes, but are becoming more and more widely used (for example for sailboards) [4];
  • coatings: paintings and varnish, frontage coatings, road coatings, anti-corrosive protection of metal tanks, cisterns and swimming pool coatings, manufacture of electronic components (credit cards, printed circuits), coil insulation and wires, impermeable concrete for pipes or tanks, protection of the ground and walls against chemicals, printing inks… [9-11].

Epoxy resins are also used as histological fixers in electronic microscopy and in immersion oils for optical microscopy [12-14].

Epidemiology

The majority of epidemiological studies give rates of 1% positivity to patch tests to epoxy resins in a consulting population for suspicion of allergic contact eczema [15]. A rate of 0.9% was found in the study of Schnuch et al. on 40,000 patients [16]. In Italy, the prevalence of cutaneous allergy to epoxy resins in the general population (percentage of positive tests to epoxy resins in 593 Italian subjects in good health) was evaluated by Seidenari et al. [17] at 0.2%.

Epoxy resins are primarily allergens of professional origin. Studies on populations consulting for suspicion of occupational dermatitis in general find higher rates of positivity. In a study carried out on 1559 patients tested for suspicion of allergic contact eczema, Holness and Nethercott [15] highlighted that 3.7% had positive tests with epoxy resins. In the group of patients with occupational contact eczema, 11.7% had positive tests with the epoxy resins.

Thus, epoxy resins represent the third most frequently responsible allergen for occupational allergic contact eczemas, after chromates and the rubber allergens. These allergies to epoxydic resins are thus by far the first cause of dermatitis among workers with plastics. The allergies sometimes occur in epidemics where one finds 40 to 60% of workmen affected [4].

The responsibility of the various types of plastics can be evaluated through the statistics from the center of occupational dermatology in Nantes: in 186 cases of occupational dermatitis to plastics, 108 were due to epoxydic resins, 30 to glass fibres, 21 to acrylates and methacrylates, 15 to phenol-formol resins, 6 to urea-formol resins, 6 to polyester resins, 2 to polyurethanes and finally 2 to poly chloroprenes (neoprenes). The epoxy resins thus represent the first cause of cutaneous allergy to coating materials [4]. They are also the principal allergen in the electronics industry [11]. The construction industry is also at risk of allergy to epoxy resins [9]. In the interpretation of these results, it is important to note that the positivity of the studied patch test corresponds only to the epoxy resin of DGEBA type used in the standard battery.

One can also refer to 62 cases seen in the same department between 2001 and 2008. The professional gestures, the products handled and the clinical aspects of the lesions were analyzed with precision. Results: the building and public works professions lead with 18 cases, including 13 allergic eczemas to epoxydic resins, mainly in painters, users of concrete treated with epoxy resin and construction workers, the remainder corresponding to tank or plaster manufacturers, with an allergy to a melamine formol resin in this activity. Nautical construction suffers equally from these cases, with 18 observations in plastic workers, including 8 cases of airborne dermatitis from epoxy resins in users of adhesives. The aircraft industry arrives in 3rd position with 14 cases, including 6 workmen manufacturing special pipes, 4 painters, 2 fitters, 1 caster and 1 aeronautical carpenter allergic to phenol-formol resins. The other various cases are 3 coil winders manufacturing electric motors, 2 foundry workmen (with allergy to a resin melamine-formol), 1 caster, 2 carriage-builder painters, 2 workmen manufacturing printed circuits, 1 woman allergic to a phenol-formol resin used to stick shoes and 1 artist allergic to epoxy.

Contact urticarias

The number of cases is considerably lower than that of allergic contact eczemas. The Finnish statistics of 1990 to 1994 recorded 3 cases of urticaria to anhydrides of acids and 2 cases to epoxy resins [18].

Clinical demonstrations

Contact dermatoses to these resins do not usually pass unperceived because of their intensity.

Airborne dermatitis

Clinically, these allergies appear as a contact dermatitis, evocative by their localization. Indeed, there is a predilection for: the dorsal face of the fingers and hands, the upper face of the wrists and forearms, and also the face, with frequent oedema of the eyelids. This eyelid oedema can be isolated. The lesions are often very intense and recur with even very fleeting contact with the allergen (simple passage in a workshop where the epoxy is used). [4, 19, 20] This is why one speaks about “airborne dermatitis”, due to dust or resin vapors. The pattern of this eczema on the uncovered parts of the body is very evocative [21, 22].

These airborne dermatoses are often very acute, pruriginous and oozing [21, 22]. Jolanski [23] found facial involvement in 60% of patients having a contact dermatitis to epoxy resins. An isolated attack on the face is rare but possible. In a sensitized subject, lesions can appear at the time of only a slight and fleeting contact with the allergen, such as a passage through a workshop where epoxy resins are handled [19, 20]; the contact can be cutaneous, (hands, gloves) or airborne, some compounds being volatile (reactive thinners, hardeners) [42].

Eczema with localised allergic contact

This aspect is more traditional and the professional forecast is better. Sometimes, it occurs with only lesions of the hands and forearms or the forearms alone, at the top of the gloves when there is an effective wearing of gloves: it should be noted that molecules of the epoxydic resins can cross react with the rubber gloves.

Prognosis

Few studies have evaluated the prognosis of cutaneous allergy to epoxy resins. It is generally favorable after removal of the allergen, because it is not ubiquitous like chromates or nickel [24]. Rosen and Freeman [25] showed a cure and/or improvement for more than 60% of patients having allergic contact eczema to epoxy resins. Nevertheless, the majority of allergic patients with a form of airborne dermatitis must change occupation because of the reappearance of lesions with even tiny quantities of allergens [4, 19, 20].

Irritation dermatitis

Contact with some epoxy resin compounds can give rise to burns, to ocular reactions with conjunctivitis, and to cutaneous irritations (erythemato-squamous lesions, more or less cracked) [26]. Glass fiber dermatitis among plastic workers and the personnel cutting out printed circuits can be added to the list [4, 11]. Burns have been described with epichlorhydrine, the aliphatic polyamines (very alkaline pH) and heated acids. Dicyanodiamide, organic solvents and TGIC can also be irritating.

The epoxy resins of DGEBA type have an irritating capacity which decreases with the increase in the molecular weight of the oligomer. In 843 cases of irritation contact dermatitis at work, Jolanski [23] reports 5 cases (0.6%) secondary to composite epoxy resins.

Contact urticaria [23, 27]

There are very acute forms of contact urticarias with certain very sensitizing modern resins (TGPAP, TGMDA).

Other contact urticarias have been blamed on the following substances:

  • epoxy resins based on DGEBA;
  • reactive thinners (PGE and CGE);
  • anhydrides of acids (MHHPA, MTHPA, Pa);
  • aliphatic polyamine hardeners (DETA, TEIA).

Other rarer occupational dermatoses

  • Sclerodermatous lesions with erythema, cutaneous sclerosis and muscular weakness in 6 subjects working with epoxy resin polymerization. The responsibility for an amine was evoked [28];
  • Polymorphic erythema [29];
  • Lichenoid dermatitis [30];

Practical tests with the European or International Standard Battery

Initially, faced with an apparent eczema of allergic nature, there is recourse in our services to the standard battery of allergens, including a test entitled “epoxydic resin”. The epoxydic resin in the standard battery test of allergens which is entitled “epoxydic resin” corresponds to the diglycidyl ether of bisphenol A [31] (available at a concentration of 1%).

The chemical formula of this resin: it belongs to the group of thermohardening plastics i.e. plastics which harden by reticulation during the reaction of a resin precomposed with a hardener or catalyst, with an exothermic reaction. The basic component is epichlorhydrine, having the epoxydic function of binding to bisphenol A to produce a diglycidylether bisphenol A [31].

The epoxy resins thus contain at least 2 strongly reactive epoxy groups, brought by the two epichlorhydrine molecules [32].

For this reason, their chemical name will always include the “epoxy” term or “glycidyl”. More than 75% of the epoxy resins are manufactured starting from the polycondensation of epichlorhydrine with bisphenol A, forming a mixture of monomers of diglycidyl ether of bisphenol A (DGEBA) with a molecular weight of 340 Dalton (Da) and oligomers of a higher molecular weight [33].

Value of patch tests included in the standard battery

Experimental studies in animals highlight that, for the epoxy resins based on DGEBA, the monomer of 340 Da of molecular weight is more sensitizing, and that the capacity for sensitizing decreases with an increase in the molecular weight of oligomers. Nevertheless, the epoxy resins of high molecular weight contain sufficient monomers (340 Da) to also involve a risk of sensitizing. In man, multiple studies show cases of contact allergy to composites of epoxy resins. Epoxy resins of type DGEBA with a low molecular weight (< 500) are more sensitizing, mainly the monomer of 340 Da, which can sensitize accidental contacts, even afterwards.

Nevertheless, epoxy resins based on DGEBA with a raised molecular weight are sensitizing because they contain from 0.2 to 15% of monomer 340 Da [33]. Epoxy resins of DGEBA type having a low molecular weight (350-400 Da) are liquid, with sometimes very high rates (approximately 90%) of DGEBA monomers, whereas those of higher molecular weights (> 900 Da) are solid, with lower rates of DGEBA monomers (up to 15% and more) [31]. Kanerva et al. [34] investigated 182 patients with an allergic contact eczema to the epoxy resins over a period of 22 years. 146 patients out of 182 (80%) were allergic to epoxy resins of the DGEBA type; 35/182 patients (approximately 20%) had negative tests with the DGEBA standard resin epoxy used in the standard battery, but positive results with other composites of epoxy resins.

It appears obvious that this simple test of the standard battery is not sufficient in the event of negativity and that the practice of specialized complementary batteries is essential [35].

Use of specialized batteries

If a patient confirms handling a resin that he qualifies as “epoxy” (which is already rather precise, most patients are completely unaware of the composition of the adhesives, varnishes, painting materials or resins handled, and certain safety information cards, obtained with great difficulty, being only marked as “epoxydic resins”), there can be a great number of different substances with new compounds which appear without decreasing their allergenic capacity, quite the contrary in fact.

They form glycidylic ethers of a general formula [31-33].

The more the molecular weight is raised, the less the resin is allergenic. The molecular weight of bisphenol A diglycidylether is 340, whereas that of the polymer obtained is at least 624 [36].

Resins available in specialized commercial batteries

Traces of bisphenol A or epichlorhydrine, themselves potentially sensitizing, [45-47], can persist from where used to testing with precursors of the diglycidylethers like bisphenol A, available at a concentration of 1%, bisphenol F, available at a concentration of 0.25% or epichlorhydrine, available at a concentration of 0.1%. There does not seem to be a risk of sensitizing to bisphenol A. In animals, on the other hand, epichlorhydrine is sensitizing [46]. Epichlorhydrine; 11% of these products penetrate the dermis after 10 hours in the pig [48].

DGEBF

It is proven that many resins used in industry at the present time also contain DGEBF (bisphenol F diglycidylether, molecular mass 312) or are made up of only DGEBF, which appears to us another argument for the epoxy battery “mix” also to contain this component.

The resin Epikote 862 is an epoxy resin of low viscosity obtained starting from Bisphenol F and epichlorohydrine. It is used in construction and various industries like the production of adhesives, mortars... Ponten and Bruze [37] report a frequency of allergy to DGEBF slightly higher than that to DGEBA (study of 23 cases of allergy to epoxy resins among 299 patients tested for suspicion of eczema of allergic contact); Jargot underlines the increase in the use of the DGEBF in many epoxydic resins [38]. In a German multicentric study, reactions crossed with DGEBA and DGEBF were frequently observed [39]. This is available at a concentration of 0.25%.

Cycloaliphatic epoxy

Among the epoxy resins not based on DGEBA, most frequently positive are the cycloaliphatic epoxy resins. This epoxydic resin resists ultraviolet rays well [38]. Its principal use is in the manufacture of electrical insulators (sleeves, mechanisms, insulators). It is at the origin of a certain number of cases of allergies [42]. It is available at a concentration of 0.5%.

Triglycidylisocyanurate

This is sometimes mixed with other resins, in particular in painting materials or coatings with polyesters where it plays more the part of hardener than of resin [41]. Allergies crossed with diaminodiphenylmethane and hydroxyethylmethacrylate are seen [42], the frequency of these allergies is weak: 3% (6/182) cases of allergy to TGIC [34]. It is available at a concentration of 0.5%.

Epoxyacrylates

These contain bisphenol A and acrylates, but do not contain epoxydic groupings. However, they are nevertheless sensitizing, with the possibility of sensitizing crossed with bisphenol diglycidylether A (DGEBA) [42]). The most well known resin is BisGMA (Bisphenol A Glycidyl Methacrylate), used in dentistry. In a recent study, 85% of subjects allergic to bisGMA also reacted to DGEBA [43] (available at a concentration of 2%).

Thinners of resins

Jolanki et al. [33] investigated 182 patients with an allergic contact eczema to epoxy resins over a 22 year period. Allergic reactions to the thinners represented 29 cases out of 182 (16%). Half of epoxy resins have added reactive thinners in order to reduce the viscosity of the resin during use [40].

The reactive thinners contain strong sensitizing chemicals, mainly phenyl glycidylic ether, cresyle glycidylic ether or butanediol diglycidylic ether [49-51]. There is no cross reaction between reactive DGEBA and thinners. On the other hand, cross reactions are possible between the reactive thinners and the cycloaliphatic epoxy resins [52].

Allyl- and butyl- glycidyl ether is available at a concentration of 0.25%. Cresyl glycidyl ether is available at a concentration of 0.25%; isopropylglycidyl ether is not available to our knowledge [53].

2-Phenyl glycidyl ether (C9H10O2) dilutes reactive epoxy resin. It forms chemical bonds with the resin during treatment and accelerates the process. It is available at a concentration of 0.25%.

Trimethylolpropane triglycidylether (C15H25O6). Use: Thinner used to reduce the viscosity of epoxy resins. Available at a concentration of 0.25%.

1,6-Hexanediol diglycidylether (C12H22O4). Use: in the production of epoxy resin-like thinners to decrease viscosity. Available at a concentration of 0.25%.

1,4-Butanediol diglycidylether (C10H18O4). Available at a concentration of 0.25%.

Finally it is advisable to indicate that the epoxydic resins are often mixed with other sensitizing resins which should be tested: urea-formol or phenol-formol.

Resins not currently available in commercial batteries

Brominated epoxy

Novolaque glycidylic ethers (which resist heat well) [40].

Dimethylhydantoine epoxies (very effective in their adhesion to fibres, in particular the new fibres, Kevlar polyparaaramides, and their resistance to electric arcs) [40].

Other epoxy resins not derived from DGEBA which are also sensitizing do not appear in the commercial batteries.

Polyfonctional epoxy

These epoxies concern triglycidylic ether derived from p-amino-phenol (TGPAP) (very resistant to high temperatures) and from tetraglycidylmethylenedianiline (TGMDA), which has excellent mechanical and adhesive properties, making it a product very much used in the aircraft industry.

To be tested, these two products must be preserved in the freezer and tested in acetone at 20%.

Their formulas are as follows:

In the presence of new resins of unknown or vague composition, chromatography can be used to highlight the presence of particular compounds which could be tested.

Hardeners

The hardener, generally an amino, acts on the liquid or paste-like resin to give the finished plastic. In taking its final form, passing from a liquid or paste-like state to a solid state, the molecule becomes more complex with a three-dimensional structure. The passage of the linear form epoxy resins to their three-dimensional final structure is carried out thanks to the use of these hardeners, which allow the formation of bridges between the linear chains. Hardeners are usually classified into two principal groups: polyamines and acid anhydrides [31-33, 55-58].

Resin hardeners are often responsible for dermatitis because of their caustic character, in particular certain amino hardeners, which then secondarily support a sensitization with the resin epoxy itself (irritation “prepares the ground” for the allergy).

Polyamine hardeners of low molecular weight are strong sensitizing agents:

  • Jolanki et al. [44] explored 182 patients with an allergic contact eczema to epoxy resins over a 22 year period: 42/182 (23%) were allergic to polyamine hardeners.
  • The most commonly used hardeners are the basic hardeners like triethylenetetramine, (C6H18N4) Available at a concentration of 0.5%.
  • Diethylenetriamine (C4H13N3). Solvent for the intermediaries of the organic synthesis of resins and a hardener for epoxy resins. Available at a concentration of 1%.
  • Triethanolamine, (C6H15NO3). Available at a concentration of 2%.
  • Hexamethylene tetramine (C6H12N4). Used in the production of phenolformaldehyde resins. Available at a concentration of 2%.
  • Ethylenediamine, (C2H10Cl2N2). Available at a concentration of 1%.
  • Isophoronediamine, (C10H22N2). A common hardener of epoxy resins [54]. Available at a concentration of 0.1%.
  • Diaminodiphenylmethane, an agent binding in resins Available at a concentration of 0.5%.
  • Aminophenols, (3 and 4 aminophenols). m-Xylylenediamine (C6H12N2). Synonym: 1,3-(a) (aminomethyl) benzene. Use: Intermediary used in the production of epoxy resins as a hardener. Taking into account the manufacturing process, this intermediary is not found in the finished product. The handling of these intermediate agents is carried out only in the professional environment. Available at a concentration of 0.1%.
  • 3 (Dimethylamino) propylamine. Available at a concentration of 1%.

The polyamine hardeners most frequently positive are the MDA, the DETA and IPDA [55, 56].

The positivity of certain tests does not necessarily mean an allergy to composites of the epoxy resins. Thus, sensitizing with ethylenediamine can be due to an exposure to cutting fluids, cosmetics or rubber, which contain it. In the same way, sensitizing to diaminodiphenylmethane can correspond to an allergy to an amine as a para (for example: para-phenylenediamine) [58].

The other non-polyamine hardeners are much more rarely implicated in allergic contact eczema: some rare cases with anhydride dodecenyisuccinic, anhydride methylhexahydrophtalic and dicyanodiamide have occurred [56].

Allergic reactions to the other components are rarer:

  • In the study by Jolanski; 1 case in 182 was of allergy to hardeners containing phtalic anhydride [55, 56], available at a concentration of 0.5%.

Other additivies [57]

Plasticizing: potentially sensitizing, but seldom observed as such:
  • Dimethyl phthalate; available at a concentration of 5%;
  • Di-n-butylphtalate; available at a concentration of 5%, classified as toxic for reproduction, category 2;
  • Dietthylphthalate; available at a concentration of 5%;
  • Ethylhexylphthalate; available at a concentration of 5%, classified as toxic for reproduction, category 2;
  • Triphenylphosphate; available at a concentration of 5%;
  • Tricresylphosphate; available at a concentration of 5%.

Solvents: there is often irritation dermititis to resin solvents which precede or accompany allergic reactions. Indeed, resins are frequently diluted in solvents where the solubilizing action of the coating lipoacide of the skin is more or less marked [59]. Toluene is frequently found, (classified toxic for reproduction, category 3) and xylene, ethylglycol, isopropanol, carbinol, ethyl or methyl acetates, acetonitrile, tetrahydrofuranne, methylisobutylketone, or methylethylketone, not forgetting acetone, which is caustic unless frequent hand washing is performed [60].

The manufacture of these plastics involves using extenders (pine oils, tar), products to render it more flexible, and additives. The additives can be mineral (silica, carbon fibers, classified by the International Cancer Research Center as cancerogenic category 1, in the forms of silica crystalline, quartz, talc, graphite, glass fibers, pulverulent metals…) or others (wood powders, tar, pitch, bituminizers…).

Prepared tests with the products handled

Many examples could be reported in which one can note that the tests are negative with the standard batteries but positive with the resins handled, these last tests proving completely relevant since suppression of contact with the resins implicated results in a total cure.

The practice of tests carried out with products brought by the patients

This seems to remain the only satisfactory technique in the most difficult cases. JM Lachappelle rightly proposes the technique of half-open tests, which consist in applying products brought by the patient directly to the skin, after preparation and dilution to a non-irritating concentration, letting them dry out and then covering them only when dry, with the adhesive support of the patch test.

Can solid plastic be tested?

Certain solid materials can, although rarely, contain monomers or oligomers of non-polymerized epoxy resins and involve an allergic contact eczema. Jolanki et al. [42] recommend testing them after extraction with acetone. This type of test is usually useless. Nevertheless, it should be known that in the polymer obtained, 5 to 25% of the monomer can persist for several hours in a free state after polymerization, just like the basic components such as epichlorhydrine (less than 1 ppm in general and always less than 10 ppm) or bisphenol A. Before testing the professional products to which the patient is exposed, it is necessary to know their composition, in particular to avoid caustic burns [8]. These tests can expose the patient to the risk of sensitizing, induced by the epoxy resins which are powerful allergens [61].

In rare cases there is no reaction to the various types of resins used and the hardener tested separately: however the subject is certain that the lesions appear only with work; then the two mixed products (resin + hardener) should be tested. An allergic reaction then sometimes appears, probably related to the presence of intermediate amines which are formed at the time of the reaction. This test must be made with prudence to avoid any caustic effect. In the same way, one should not test the pure hardener, as is too often seen, with the risk of very strong caustic reactions [62].

Must one consider an “epoxy-mix” test?

The tests carried out with the products handled and which prove to be positive, are not undertaken with a pure chemical but with a mixture of various ingredients, each potentially able to induce the allergic reaction.

Dermatitis due to glass fibers

Many epoxydic or phenolic resins are created on a support which ensures their solidity, namely a kind of lattice of glass fibers. The dermatoses due to glass fibers are due to a phenomenon of mechanical irritation by fibers of a diameter greater than 5 micrometers, which penetrate by friction through the skin and the dermis and cause a histamine release by mast cells. The lesions, with a type of tiny red papules, prevail on the exposed parts of the body (hands, wrists and forearms). Cases of diffuse erythemas of the trunk have been observed, often worsened by scratching, and having a slightly purpuric aspect, and others, less classically described, on the face. There can be lesions with a type of conjunctivitis [59].

The aspect can, more rarely, be that of an eczema nummulaire, an appearance of folliculitis, a worsening of telangiectases, urticaria or linear cuttings [59].

The open-test is an examination carried out on the upper internal face of the forearm. It consists of lightly rubbing the skin with glass fiber. When it is positive, this test causes the appearance of papules either immediately (in 15 minutes, the time of histamine release), or with delayed-action (approximately an hour after the test). When clinical symptomatology appears, the professional gestures are a sufficiently evocative diagnosis, the open-test is not essential. In fact, generally, the cutaneous phenomenon disappears in 2 to 3 days, and only 5 to 10% of subjects continue to be troubled. These often have impressive scratching lesions [63, 64].

Advice for individual preventive measures includes wearing gloves, fully covering clothing, (closed at the wrists, the ankles and neck, quite distinct from their town clothes), and taking of showers without friction following exposure. However, the main effort needs to be to design workplaces provided with effective aspiration systems and with a water curtain making it possible to avoid the dissemination of dust in the processing atmosphere.

Dermatitis to phenolic resins

Still called “phenol-formol resins” or more generally “phenoplast resins”, these are obtained by polycondensation of phenols (but also of cresol, resorcin), with formaldehyde (or furfuraldehyde). They can be used as adhesives or to form certain laminates with carbon fibers (masts). These resins are very sensitizing and the allergy can be related to the presence of formaldehyde (formol), furfuraldehyde (produced for testing respectively at 1% and 3% in water), or which had a corrosive and sometimes sensitizing phenolic monomer, in particular paratertiaire butylphenol resin (PTBP), which is very sensitizing and at the origin of depigmentations [59, 65].

The “plastics” battery includes the following allergens:

  • Similar phenoplast resins and their components;
  • Phenol formaldehyde resin 1%, Resorcin formaldehyde resin 5%, Paratertiaire butylphenol formaldehyde1%, Paratertiaire butylcatechol 1%;
  • Resins. Toluene sulphonamide formaldehyde resin 10%;
  • Components: 2-4-dinitrophenol 1%, Hydroquinone 1%, N-dimethyl-p-toluidine 2%, Resorcinol monobenzoate 1%.

The powder resins polymerize thanks to basic catalyst actions (hexamethylene tetramine, irritating and sensitizing) and the adhesive or resin liquids are polymerized by the addition of acids and hardeners irritating for the skin, like the hydrochloric acid or paratoluenesulfonic acid.

In this reaction amines intervene, which are able to sensitize (triethylamine, ethylamine, methylamine, triethylene diamine, etc.). One also frequently adds pigments (cobalt or chromium salts or oxides) which are able to sensitize.

Very often, the dermato-allergist does not know the precise chemical composition of these secondary reagents, whose secrecy is kept by the manufacturer, and requires the help of a chemistry laboratory. In all cases, it is advisable to carry out the patch tests with a very diluted product (0.5 to 2% in water).

As for other plastics, various solvents and thinners can have an irritating effect on the skin (toluene, xylenes, chlorinated solvents…).

Prevention in plastic workers

The company doctor must be informed so that he can, as far as possible, make the necessary prevention provisions, (collective prevention, in particular, better dust and vapor extraction, protection against aerosols, choices among caustic hardeners, work surfaces covered with disposable paper, automation, humidification to avoid glass fiber dust…) [66, 67]. The wearing of protective gloves does not protect from resin or hardener vapors and thus does not prevent recurrence on exposed parts of the body, which it is necessary to protect with a cream. Rubber gloves do not protect effectively from the components of resin, which end up penetrating through the gloves. One thus needs gloves made out of plastic and adapted to the resin, or special gloves [68].

It is necessary to insist on the gestures to be avoided or abandoned: not applying resins and their hardeners to naked hands, not washing the hands with solvents or to rubbing skin covered with glass fiber. Emollient creams make it possible for the skin to recover the water lost at the time of the chemical aggressions.

Medical Prevention [3] relies on early treatment with dermocorticoides, applied in effective amounts (i.e. weak), on emollient creams for the symptomatic treatment of irritative contact dermatitis, and associated with the suppression of the allergen and irritating factors. It is essential to inform the patient of all the sources (professional and other) of contact with the epoxy resin compounds, in order to avoid the repetition or the perpetuation of the problem, which risks evolving to a persisting autonomous eczema.

The study of Castelain et al. [7] clearly shows the effectiveness of prevention measurements (at the same time technical and medical) in the aviation sector. The evaluation of cases of allergy to epoxy resins over two periods (1955-1965 and 1981-1990) after the installation of a prevention scheme, shows a fall from 19 to 3 cases of allergy to epoxy resins.

Compensation

In order to benefit from recognition as an occupational disease, contact dermatitis can be declared in France [3]:
  • in the general list of occupational diseases, Social security n° 51 “Occupational diseases caused by epoxydic resins and their components”, for epoxy resins and their components;
  • under article n° 15 (a) “Allergic mechanisms affected by the aromatic amines, their salts…” for the amino aromatic ones;
  • under article n° 49 “Affections caused by aliphatic and alicyclique amines” for the aliphatic amines. Irritative dermatitis with aromatic amines can be also declared under article n°15.

Conclusion

These plastic dermatoses are dominated by allergies to epoxydic resins whose chemical formulas change regularly with progress of research, and which do not take into account their allergenic capacity, which is certainly not the principal reason for this research. On the contrary, it seems that the allergenic capacity of certain new compounds is worse than that of traditional epoxy with appearance of previously unknown urticarias of contact.

The dermato-allergist sometimes has difficulty finding the composition of the various plastics handled by a user, who often has very little idea of the exact nature of products which he uses. The commercial batteries are often behind on technical progress and must thus be supplemented by tests developed by the dermato-allergist himself, with the assistance of chemists and while taking care to avoid caustic effects by using suitable dilutions.

Acknowledgements

Financial support: none. Conflict of interest: none.

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