ARTICLE
ocl.2012.0426
Auteur(s) : Athanasios Beopoulos, Jean-Marc Nicaud jean-marc.nicaud@grignon.inra.fr
Laboratoire de microbiologie et génétique moléculaire,
INRA,
UMR1319,
Micalis,
Domaine de Vilvert,
F-78352 78352 Jouy-en-Josas,
France
The contemporary context of petroleum crisis and the raising
concern of natural resources depletion, forces research to seek for
alternative methods or sources to replace petroleum-derived
products. A known outcome of the above is commercialization of
biodiesel, an attractive alternative to fuel, having environmental
benefits and being produced by renewable resources. Biodiesel is
the monakyl ester of fatty acids and is manufactured by their
catalytic transesterification, the alkoolysis. The actual feedstock
for its production and for other oil-derived products such as
oleochemicals and bio-plastics, originates from a variety of
biomasses of different sources in the agricultural, forestry and
animal field. However, the succeeding demand of plant oils and
animal fats raise reasonable concerns on land-use practices and on
the environmental impact of oil production strategies. It is
therefore necessary to search for a sustainable solution for the
oil industry, from renewable raw materials that are not in
competition with food, land or water use.
What relates all oil feedstock agricultural sources is the lipid
storage molecule of triacylglycerol (TAG). This is also the storage
molecule of the microbial lipid metabolism. Some of these
microorganisms, as certain species of yeast, have the ability to
store lipids over 20% and up to 70% of their cell dry weight. Their
lipid profile differs between species, but is similar in type and
composition to the oils and fats produced by most plants and
animals. Oils extracted from microorganisms are called single cell
oils (SCO) and recently much attention has been paid to these
species as sustainable oil producers.
Remarkably, the idea of using microorganisms for SCO production
goes back to the first half of the twentieth century. Between the
period of the two world wars and especially in Germany, researchers
began to explore oleaginous organisms as an alternative to plant
oils, which were increasingly in short supply. Unfortunately, these
processes were doomed to fail because of the lack of large-scale
fermentation technology and the absence of genetic tools.
Nevertheless, great advances were made in the identification of
oleaginous microorganisms and the evaluation of their oil
accumulating capacity.
The development of fermentation technology in the mid-50s
allowed to optimize conditions for SCO production and to determine
the fatty acid profile of these oils. However, the concurrent
explosion of agriculture, rendering the commodities of the field
cheaper and plentiful, made the exploitation of SCO economically
unrealistic (Wynn and Ratledge, 2005).
Nevertheless, at the beginning of the 80's the interest in the
beneficial effects of polyunsaturated fatty acids (PUFAs) in human
nutrition opened a new opportunity for SCO production. The common
source of PUFAs is fish, which is a scarce resource and requires
extensive treatment for the removal of various pollutants such as
organo-mercury compounds and dioxanes, or deodorization to remove
fish taste and smell. Such PUFAs, as omega-3 and omega-6 fatty
acids, were already known to exist in microorganisms SCO. This
paved the way of a new commercial adventure for microbial oils.
Besides, microorganisms were long used in human nutrition and
therefore some of PUFA producers had already the GRAS (Generally
Recognized As Safe) status. Supported by the advances in genetic
screening and large-scale fermentation techniques the first
commercialized products hit the market in 1985. The GLA-SCO
produced in the UK by John & E. Sturge, (Selby, North
Yorkshire) was sold under the name of Oil of Javanicus due to the
oriental origins of Mucor ciricinelloides, also known as
Mucor Javanicus, the producing fungus. During the 6 years of
its production, before its cease due to EU regulations and taxes on
the sugar cane, a great improvement of cultivation parameters and
extraction procedures were gained. All these attempts finally led
to the successful large-scale production of arachidonic (ARA, 20:4
n-6) and docosahexanoic acid (DHA, 22:6 n-3) under the commercial
names ARASCO and DHASCO by Martek biosciences Co (DSM) in the late
80s. Since then, enormous progress has been achieved from
microorganism research on microbial metabolism, genomic, molecular
genetics and genetic engineering. This greatly contributed to
reconsider microorganism as reliable producers of high-valued
molecules not only for nutritional needs but for the oleochemical
field as well.
Yeast: a model of choice
Microorganisms are under the scope of biotechnological research
as they present many advantages: they present great diversity among
them, they grow exponentially fast as they divide once every 20 to
90 min, they are able to utilize cheap substrates, they can be
cultivated at large scale, spontaneous mutants can be easily
isolated and strains can be genetically manipulated. Among
microorganisms, yeast seem to be the most adapted microorganisms
for biotechnological applications as bacteria store excess carbon
as polysaccharides, and lipids mostly in form polyhydroxyalkanoates
or wax ester, while yeasts accumulate carbon as glycogen and lipids
mostly in the form of TAG.
Fewer than 30 of the 600 known species of yeasts are found to be
oleaginous. The best known oleaginous yeasts are typically found,
but not exclusively, in genera such as Candida,
Cryptococcus, Rhodotorula, Rhizopus,
Trichosporon, Lipomyces and Yarrowia (Ratlege
et al., 1990). On average, these yeasts accumulate lipids to
levels corresponding to 40% of their biomass. However, under
conditions of nutrient limitation (see below), these levels
may exceed 70% of their cell dry weight (CDW). The lipid contents
and fatty acid profiles of some representative oleaginous yeast are
presented in table 1.
Table 1 Lipid accumulation and fatty acid profiles of
selected oleaginous yeasts. Data adapted from Ratlege and Tan,
1990.
| Species |
Lipid content
(% CDW) |
Major fatty acid residues (% w/w) |
| C16:0 |
C16:1 |
C18:0 |
C18:1 |
C18:2 |
C18:3 |
| Cryptococcus curvatus |
58 |
25 |
Trace |
10 |
57 |
7 |
0 |
| Cryptococcus albidus |
65 |
12 |
1 |
3 |
73 |
12 |
0 |
| Candida sp 107 |
42 |
44 |
5 |
8 |
31 |
9 |
1 |
| Lipomyces starkeyi |
63 |
34 |
6 |
5 |
51 |
3 |
0 |
| Rhodotorula glutinis |
72 |
37 |
1 |
3 |
47 |
8 |
0 |
| Rhodotorula graminis |
36 |
30 |
2 |
12 |
36 |
15 |
4 |
| Rhizopus arrhizus |
57 |
18 |
0 |
6 |
22 |
10 |
12 |
| Trichosporon pullulans |
65 |
15 |
0 |
2 |
57 |
24 |
1 |
| Yarrowia lipolytica |
36 |
11 |
6 |
1 |
28 |
51 |
1 |
C.D.W.; cell dry weight
We observe that lipid content and profile differs between
species, however it can be acknowledged that the main FA produced
by oleaginous yeast are similar to those produced by plants and are
mainly consisted by: myristic (C14:0), palmitic (C16:0),
palmitoleic (C16:1), stearic (C18:0), oleic (C18:1), linoleic
(C18:2) and linoleic acid (C18:3).
Incidentally, this is the type of oil composition (and in
particular the lipid classes of 16 to 18 carbons) that has been
recommended for biodiesel production (Steen et al., 2010).
Actually, the most common feedstock used for its production is
rapeseed and soybean oil, having FA profile similar to yeasts. This
profile is crucial for the utility of biodiesel as defines the
physical and chemical properties of the lipid mixture, i.e
viscosity, energetic density and melting point. The above
specifications refer to the use of biodiesel in standard diesel
engines, alone or blended with regular diesel fuel. Otherwise,
biodiesel can also be used as a low carbon alternative to heating
oil.
Furthermore, the development of genetic tools for yeast
engineering coupled with culture strategy give us the ability to
control and modulate the fatty acid profile produced. This can
broaden the utility of the FA mixture produced and meet the
specifications of aviation fuels or the needs of the oleochemical
industry. Another advantage is that estimation of quantitative and
qualitative productivity of the yeast process is superior to plant
cultivation as fermentation is not subjected to climate changes,
microbial or insect infections. This could lead to the definition
of an industrial process with identical performances around the
world. However, a low cost starting material is essential for the
economic viability of the process.
To this end, we should acknowledge the yeasts ability to convert
renewable carbohydrates (as saccharose or glucose) or industrial
by-products such as glycerol or lactose into fatty acids. The major
byproduct in conventional biodiesel production (transesterification
of TAG) is glycerol: for every tone of biodiesel manufactured,
100 kg of glycerol is produced. As a consequence, the increase
in global biodiesel production resulted in a crash to glycerol's
market price (Thurmond, 2008). It would be thus a great opportunity
for yeasts to use this cheap by-product as starting material to
regenerate fatty acids for biodiesel production in a recycling
nature process. In order to better understand the potential of
yeasts as oil producers, we would try to briefly overview the
mechanisms of the cell leading to lipid accumulation. We would also
try to provide information about the advances (genetic or
fermentation-based) made in order to increase the amount of lipids
produced and to modify the FA profile.
An overview of yeasts lipid metabolism
In oleaginous yeasts, lipids may accumulate via two different
pathways: (i) the de novo synthesis, which is the synthesis
of lipids from the acetyl-CoA and malonyl-CoA building blocks and
(ii) the ex novo lipid accumulation pathway involving the
uptake of fatty acids, oils and TAG from the culture medium and
their accumulation in an unchanged or modified form within the
cell. The latter requires hydrolysis of the hydrophobic substrate
and incorporation of the released fatty acids. In order to do so,
yeasts have elaborated sophisticated strategies: for instance,
Yarrowia lipolytica, a well studied oleaginous yeast,
secretes an emulsifying agent to the medium (liposan) to reduce the
size of hydrophobic droplets and also secrete lipases for the
hydrolysis of external TAG; then it binds the reduce-sized
hydrophobic droplets on its cell surface by the formation of
protrusions and incorporates the hydrophobic substrate
via various transport mechanisms, which unfortunately remain
unknown in their majority (Fickers et al., 2005). Once
inside the cell, the hydrophobic substrate (HS) can undergo various
modification reactions and then is distributed to the various
metabolic pathways of the cell as modification, degradation or
storage. A schematic representation of this process for the
oleaginous yeast Y. lipolytica can be found in Figure 1.
Regardless the accumulation pathway, oleaginous yeasts store
their lipids mostly in the form of TAG (80-90% of the neutral lipid
fraction) and the rest in the form of steryl esters (SE). These
storage molecules are not suitable for integration into
phospholipid bilayers and are therefore accumulated in a
specialized compartment of the cell, the lipid body (LB). This
organelle is consisted of the lipid core encased in a phospholipid
monolayer within which many proteins with diverse functions are
embedded. Recent proteomic studies revealed the important role of
these proteins in lipid metabolism (synthesis, storage, trafficking
and degradation of lipids) proving that the LB should not be
regarded as a simple storage compartment (Athenstaedt et
al., 2006; Brown, 2001; Fujimoto et al., 2008; Zweytick
et al., 2000).
In oleaginous microorganisms, during de novo lipid
synthesis the initiation of lipid accumulation is induced by the
exhaustion or a limitation of a primary nutrient from the culture
medium. Although many nutrients can be limiting, usually nitrogen
is used for this purpose, as its supply is the easiest to control.
When nitrogen becomes unavailable cell proliferation slows down, as
it is an essential nutrient for protein and nucleic acid synthesis.
However, the organism continues to assimilate the carbon source
(sugars or glycerol) from the medium, which is now channeled
towards lipid synthesis. Furthermore, nitrogen limitation provokes
the deregulation of the tricarboxylic acid (TCA) cycle, resulting
in an overproduction of citrate, the immediate precursor of the
acetyl and malonyl-CoA, the building blocks of lipid synthesis.
This comes as a consequence of the breakdown of AMP desaminase, an
essential cofactor of citrate metabolism, to inosine
5’-monophosphate and ammonium to be used as a source of
intracellular nitrogen. By contrast, during the ex novo
pathway, lipid accumulation is independent of the ammonium
concentration in the medium. These features are unique to
oleaginous species; when non-oleaginous microorganisms are placed
in the same nutriment limiting conditions the assimilated carbon is
diverted into various polysaccharides, including glycogen, glucans
and mannans (Ratledge, 2002).
The acetyl-CoA and malonyl-CoA produced during the de
novo lipid synthesis are then added up in the growing FA chain
by the fatty acid synthase enzymatic complex (FAS). Usually, the FA
synthesized by the FAS is between 14 and 16 carbons long. Then,
depending on the enzymatic arsenal of each organism desaturation or
further elongation reactions can take place. The FAs produced, or
assimilated from the medium, are then directed to the storage lipid
pathway. There, a number of acyltransferase enzymes esterify them
onto the glycerol backbone to produce TAG. However, glycerol in
order to be available for TAG synthesis has to be in the form of
glycerol-3-phosphate (G3P). Nonetheless, this molecule is easily
converted to dihydroxyacetone phosphate (DHAP), resulting in
variations of G3P pools. Poor availability of G3P has found to be
one of the bottlenecks in neutral lipid synthesis in oleaginous
microorganisms (see below). In parallel, a small fraction of
the FA is esterified in a sterol to produce the steryl esters. This
neutral lipid fraction, stored inside the LBs can then be mobilized
depending on the energy requirements of the cell.
Upon demand, as a first step of the catabolic reactions,
triacylglycerol lipases will hydrolyze the FA form the TAG or the
steryl ester. The released FA would be either directed towards
phospholipid biosynthesis for membrane formation, or towards the
peroxisome where degradation through ß-oxidation takes place. This
set of reactions, reminiscent of the ones carried by the FAS
complex during FA synthesis, break down FA in a spiral, removing 2
carbons (a molecule of acetyl-CoA) from the shortening FA chain in
each cycle. The process is supposed to be closed, meaning that the
cycle would be repeated until complete breakdown of the FA.
However, intermediate FA may eventually leak from this biochemical
route. This “malfunction”, which can also be induced or
stressed-out by genetic modification, can be biotechnologically
exploited for aroma production (cyclization of an FA during its
breakdown) or bio-plastic synthesis (block the breakdown at the
point of formation of polymerizing intermediates; see
below).
The first step of ß-oxidation is carried out the acyl-CoA
oxidase gene family (Aox). Gene representation of this family
varies between species: for instance, there is only one gene in
S. cerevisiae, the bakers yeast, and six different genes in
Y. lipolytica, an oleaginous yeast. The encoded enzymes have
different FA chain length specificities and therefore multiple gene
representation implies greater yeast adaptation in utilizing
broader FA substrates (Wang et al., 1999). Genetic
modification of this gene family can result in specific FA
accumulation (as only the FA corresponding to Aox specificity would
be catabolized), or into obese and slim yeast phenotypes (see
below). In general, enhancement or modification of lipid
production can be achieved by genetic modification or by altering
cultivation conditions. However, for the development of a
biotechnological process it is essential to combine both
strategies. Here, we will try to briefly present some of the recent
advances in these fields.
Yeast cultivation-process development
Yeasts under nutriment limitation undergo three phases of
growth: (i) cell proliferation or the exponential growth phase,
(ii) a lipid accumulation phase where growth slows down due to
nutriment (i.e. nitrogen) limitation and lipid synthesis is
maximal and (iii) a late accumulation phase where lipids continue
to accumulate, but β-oxidation, the catabolic (break down) pathway
is active in an effort to remobilize the carbon stored. Finally,
cells become unable to produce essential metabolites and most of
metabolic activity ceases. The duration of each phase depends on
the C/N ratio, in the case of nitrogen limitation. For instance,
Granger and colleagues showed that accumulation in Rodotorula
glutinis, an oleaginous yeast, in batch mode culture with
different C/N ratio could result in a 3-fold increase of lipid
production (Granger, 1992). In addition, temperature, pH, metal
traces and mineral concentrations all influence lipid accumulation
in oleaginous yeasts (Ratledge et al., 2002). Therefore,
fine adjustments in culture conditions can be used to up-regulate
lipid metabolism: by regulating the quantity of dissolved oxygen,
the C/N ratio, the pH and the carbon substrate, yeast accumulation
can increase from 37 to 70% of cell dry weight (Bati et al.,
1984). All these observations led to more sophisticated
fermentation techniques than the batch mode, whereas the C/N ratio
is initially fixed and no further modification is allowed during
culture. The continuous fermentation mode allowing to have a
constant C/N ratio throughout the culture and regulation of
substrate concentration leads to the fine tuning of the growth
rate: lower growth rates promote more extensive lipid accumulation
(Ykema et al., 1986). The fed batch mode, however, allowing
the precise control of nutrient and substrate flow rates during
fermentation is suggested as the most accurate and reliable
approach to use for the control of lipid accumulation (Cescut,
2009). However, one should keep in mind that the efficiency of the
procedure should rely on the abundance and cost of the renewable
starting materials. Further on, enhancement of lipid accumulation
and modulation of lipid profile can be achieved by genetic
engineering.
Genetic engineering: towards a yeast cell factory
Improvement of cultures has long relied on classical genetic
techniques such as hybridization and mutagenesis followed by
selection. Recently, however, it has become a banality to customize
production strains dedicated to a specialized purpose (application)
by genetic engineering. We should note, nevertheless, that public
concern and legal regulation might raise difficulties in the
commercial application of GMOs and their products, especially when
the desired product is destined for the alimentary field. Even
though the recent development of fast and low cost genome
sequencing allows new species to be sequenced every day, few
oleaginous yeasts genomes have been sequenced and published.
Therefore, genetic tools remain scarce or under development for the
majority of oleaginous yeasts. Among them, only Y.
lipolytica was used as a model organism (Fickers et al.,
2005). The availability of its genome was made public throughout
the Genolevures consortium (Dujon et al., 2004) and many
genetic tools for its modification are available. Therefore, we
will often make reference to this organism in this section.
The first attempts at enhancing lipid accumulation were
performed by modification of the expression of key enzymes situated
in the crossroads of metabolic routes. In Y. lipolytica the
increase of glycerol-3-phosphate (G3P) pools (G3P provides the
glycerol backbone for TAG synthesis) by modifying gene expression
of the enzymes leading to its production and/or its degradation,
resulted in 3-fold increase in lipid accumulation compared to the
wild type strain. The simultaneous abolishment of the ß-oxidation
by deletion of the Aox encoding genes gave rise to an obese yeast
capable of accumulating more than 80% of its cell dry weight in
lipids (Beopoulos et al., 2008; Dulermo et al.,
2011). The phenotypic profile of the wild type and the obese mutant
strain is shown in figure 2. In the
same organism and context, overexpression of the acyltransferases
involved in the storage lipid pathway resulted in a great increase
of TAG content of the cells and in overall lipid accumulation
(Beopoulos et al., 2011).
On the other hand, selective expression of these
acyltransferases with regard to their FA specificity leads to
customized acylation of TAG. Dupont de Nemours is trying to exploit
this pathway by heterologous expression of acyltransferases in
Y. lipolytica for specific quality oil production (U.S.
patent 7465565). Strains presenting great lipid accumulation yields
could be easily used for biodiesel production by means of
transterification. The subsequent modification of their lipid
profile gives control to the physical properties of the produced
fuel.
Yeasts lipid metabolism can be also adapted for aroma
production. Safisis, (Lessafre, France) in an already
commercialized process, makes use of yeasts ß-oxidation in order to
produce aromatic compounds such as the peach aromatic additive
γ-decalactone from ricinoleic acid (C18:1-OH). This is achieved by
taking advantage of the aforementioned induced “malfunction” in the
spiral of ß-oxidation, releasing a 10 carbon hydroxylated FA, which
is readily cyclized in the intracellular pH. A different procedure
taking advantage of yeasts oxidation pathways is the production of
dicarboxylic acids (DCA), commonly produced by chemical synthesis
for nylon, resins, adhesives and biodiesel production. The yeasts
Candida cloacae, Candida tropicalis and Y.
lipolytica have already been modified in order to induce
ω-oxidation that adds a carboxylic moiety in the last carbon of the
FA (Eschenfeldt et al., 2003; Picataggio et al.,
1992; Smit et al., 2005; Thevenieau, 2006). The process has
been already commercialized, using genetically modified strains of
C. tropicalis (Cathay Biotech, Sanghai; Cognis,
Germany).
Always in the oleochemical field, a promising biotechnological
application for yeasts is the production of bio-plastics and more
precisely polyxydroxyalkanoates. PHAs are polyesters with
interesting thermoplastic and elastomeric properties, often used
for synthetic parts manufacture for medical purpose. Their
synthesis is achieved by blocking yeasts ß-oxidation at the point
where the 3-hydroxyl-CoA intermediate is produced and by the
heterologous expression of a PHA synthase, a protein found in some
bacteria, nonetheless absent in yeasts. The PHA synthase is capable
of polymerizing the released hydroxylated CoA from ß-oxidation;
additionally, by modifying the carbon number of the degrading CoA
(i.e. by modulating the Aox expression) one can alter the physical
properties of the PHA synthesized. The process has already been
successful in Pichia Pastoris (Poirier et al., 2002),
S. cerevisiae (Poirier et al., 2001) and recently in
Y. lipolytica, whereas the great number of Aox proteins
permits fine modulation of the PHA profile (Haddouche et
al., 2010; Haddouche et al., 2011).
Furthermore, carotenoid production has been considered in
yeasts: carotenoids represent a large group of structurally diverse
pigments with their acyl chain ranging from 30 to 50 carbons. They
are commercially used as food colorants, nutraceuticals and
pharmaceutical purposes. Most of them are commonly produced by
chemical synthesis; however, their biosynthesis in yeast hosts by
heterologous expression of a geranylgeraldehyde diphosphate
synthase seems to give encouraging results (Schmidt-Dannert, 2000).
Besides the aforementioned applications the reader is also referred
to a recent review presenting novel ideas for the bioconversion of
fats and lipids by heterologous gene expression in Y.
lipolytica (Sabirova et al., 2011).
Future works and perspectives
Re-engineering microbial metabolism to favor oil production for
fuel use, bioplastics or molecules destined for the oleochemical
industry seems to be a promising path for feature biotechnology
applications. However, the efficiency of the procedure should rely
on the abundance and cost of the renewable starting materials such
as cellulose, glycerol, or even oil waste. An interesting approach
would be the use of plant waste as cultivation substrate for oil
production by yeasts. This should entail the screening for
oleaginous yeast strains tolerant to lignocellulose degradation
products (Chen et al., 2009) and evolutionary engineering of
yeasts. Such an approach has already been developed in S.
cerevisiae to improve xylose fermentation for ethanol
production (Garcia Sanchez et al., 2010).
Another important issue to address is the extracting procedures
of the desired materials. Researchers seek ways to replace
traditional, costly and environmentally unfriendly chemical
extraction with natural procedures such as regulation of the
import/ export FA transport mechanisms in yeasts. Unfortunately,
the multiple functions of these proteins, which may also be subject
to multiple regulation procedures (i.e. regulation at
transcriptional and translational levels, post-translational
modifications of enzymes, or complex coordination depending on
substrate) cause great difficulties in achieving so. However,
progress in fed-batch fermentation makes possible not only to
real-time monitor and control culture conditions, but to dissociate
growth and lipid accumulation as well. Novel studies combining
lipidomic, metabolomic and genetic approaches taking advantage of
the fed-batch culture will undoubtedly provide a wealth of
information about the regulation of lipid metabolism (Morin et
al., 2011). The challenge here is to be able to construct a
complete genome-scale model of yeasts such as Yarrowia
lipolytica in order to optimize lipid accumulation (rate of
accumulation) and lipid modification (chain length, insaturation,
functional group modifications) allowing thus the prediction of the
production of any lipid type without affecting yeast lipid
homeostasis. It is therefore credible to believe that for the
development of a bio-based economy, bypassing the aforementioned
concerns on classical production of oil-derived products, microbial
lipids could now, more than ever, be considered as an exploitable
feedstock for non-edible oil production.
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